Karlsruher Forschungsfabrik: Research Factory for AI-integrated Production

© Fraunhofer IOSB / erik krüger fotografie
An overview of the Industry 4.0/IOSB Hall: the event area on the left, with the research fields behind it and to the right.
© Fraunhofer IOSB / erik krüger fotografie
KogniFab: an industry-oriented research environment for the smart factory of tomorrow.
© Fraunhofer IOSB / erik krüger fotografie
Swarm of drones in the test field / Drone Experience Lab.

Upgrade and optimize production processes

Using artificial intelligence and machine learning to optimize established production processes and upgrade immature processes - and thus gain tangible competitive advantages: This is the mission of the Karlsruher Forschungsfabrik (Karlsruhe Research Factory), which Fraunhofer IOSB operates together with the Fraunhofer Institute for Chemical Technology ICT and the wbk Institute of Production Science at the Karlsruhe Institute of Technology (KIT). Companies can research and develop intelligent production in areas such as electromobility, lightweight construction and Industrie 4.0 in close cooperation with the research institutes.

Bringing AI-powered production solutions to implementation

The goal is to work with industry partners to quickly bring AI-powered production solutions from concept to implementation—solutions that are measurable, robust, and scalable. To this end, we have a realistic industrial environment where innovative research projects are developed, tested, and validated under real-world conditions. Here, we are already developing the smart production of tomorrow.

This is made possible by the targeted “over-instrumentation” of processes with sensors and actuators: data becomes available quickly and in high quality, while machine learning methods provide transparency and enable optimized regulation—even where processes are not yet fully understood. To this end, Fraunhofer IOSB utilizes AI Systems Engineering: a systematic, application-oriented approach that enables companies to integrate AI into their production safely, efficiently, and in a repeatable manner.

Current status

The Research Factory provides a modern environment for the successful implementation of innovative projects. It currently brings together projects such as SKaLEV, Smart Factory Web (SFW), and SafeInLoc, as well as a drone test field for indoor flight trials of drone swarms. In addition, it also houses a facility operated by the DFG Research Unit dedicated to translating immature processes into industrial applications.

The pilot project “The Cognitive Factory” is also creating an autonomously controllable factory that can be operated via natural language. A versatile presentation area provides space for events and project presentations.

Services

The Karlsruher Forschungsfabrik offers SMEs and large companies various research laboratories with direct access to the know-how of the competent scientific staff. By working closely with the developing staff, new and innovative services and business models can be developed or existing processes can be rethought.

Currently, laboratories are offered on these topics:

  • Manufacturing IT Future Lab - the Industrial IoT Architecture of the Future
  • Intelligent machines and components lab - machines and components for Industry 4.0 and the IoT

Embedded Scientists is also offered as a special format of cooperation with various options between one or more institutes of the research factory and industry. Here, companies can 'send' selected developers / engineers to the Karlsruher Forschungsfabrik so that they can research together with scientists and experts for a limited period of time, independently of their day-to-day business.

For more information on the services offered by the Karlsruher Forschungsfabrik, including workshops and training courses, please visit the Karlsruher Forschungsfabrik website.

Project partners

  • Fraunhofer Institute for Chemical Technology ICT
  • wbk Institute of Production Science at the Karlsruhe Institute of Technology (KIT)
 

Project details

Karlsruher Forschungsfabrik for AI-integrated Production

Project duration: since 2020

The project is funded by: European Regional Development Fund, Ministry of Economic Affairs, Labour and Housing Construction Baden-Württemberg, Ministry of Science, Research and Art Baden-Württemberg, Federal Ministry of Education and Research.

Business units of Fraunhofer IOSB

You can find out more about our projects in this area on the pages of the respective business units.